Implementation of a New Cheese Dairy
About the Client
TINE, Norway’s largest dairy cooperative, has been a staple in the dairy industry for over 140 years, producing iconic cheeses like Jarlsberg and Norvegia. Renowned for its commitment to quality and innovation, TINE serves both local and international markets with a range of high-quality dairy products.
The Challenge
TINE set out to establish a new cheese dairy from the ground up, outfitting it with advanced production equipment from Alpma/Sulbana. This ambitious project required seamless integration of essential components—milk storage tanks, cheese presses, and pasteurizers—while implementing a robust automation system. The primary challenge was to ensure efficiency, maintain high-quality standards, and create a scalable setup that could adapt to future demands.
The Solution
Our team delivered a customized, end-to-end automation solution that ensured smooth operations and scalability:
- Simatic TIA V17 Automation Software: Tailored to TINE’s specific production needs, enabling precise and efficient process control.
- WinCC SCADA V7.5 System: Implemented for real-time monitoring and control, offering TINE immediate insights into each stage of production.
- Integration of Advanced Motor Controls: Siemens Micromaster VFDs and Danfoss FC302 drives with Ethernet communication were installed to ensure consistent and reliable operations.
- Comprehensive On-Site Testing and Support: Our team provided rigorous testing and hands-on support during commissioning, guaranteeing a flawless integration of all components.
The Results
- Increased Operational Efficiency: Automation minimized manual interventions, streamlining the production process and optimizing resource allocation.
- Enhanced Quality Control: Real-time monitoring improved product consistency, allowing for precise adjustments and maintaining the high standards TINE is known for.
- Improved System Reliability: Advanced motor controls ensured steady, uninterrupted production, reducing downtime and enhancing reliability.
- Scalability for Future Growth: The automation setup is designed to accommodate future expansion, empowering TINE to adapt to evolving market demands with ease.
This successful implementation has positioned TINE’s new cheese dairy as a model of modern dairy production, combining advanced technology with a commitment to quality and efficiency. With this project, TINE is well-equipped to continue its legacy of excellence in the dairy industry, both at home and abroad.